Engineers routing sessions

Routing
and Termination

 
  • Technicians trained to J-STD-001 and IPC/WHMA-A-620 (with Space Addendum when required)
  • Cleanrooms available certified to ISO 14644-1 & -2 Class 6
  • Controlled ESD workstations for sensitive components
  • Shielding and Jacketing Installation
  • Direct Applied Metal braiding machines
  • Pre-woven braiding
  • Wire lay twisting
  • Wire crimp ranging from 00(2/0) to 34 AWG
  • Connector assembly ranging from the largest High Density 38999 to Micro-D Subminiature
  • Coaxial, Triaxial, Quadriaxial assemblies
  • Unlimited Breakout Branches supported
  • Built directly on 1:1 mockups/formboards when specified on Engineering Documents

Molding

 
  • Custom backshell and transition molds
  • Molds are 3D Printed in Nylon Carbon Fiber or CNC cut from aluminum blocks
  • Thermal Compression molds
  • Injection and Transfer molds
  • 3 or 4-stage Molding Processes

Electrical
Testing

 
  • Continuity 5-28VDC
  • Voltage Withstanding (Hi-Pot)
  • Insulation Resistance
  • Component testing, resistor diode, capacitor, thermocouple
  • Insertion Loss
  • 4-Wire resistance testing
  • Wave Generator and Oscilloscpe 10GHz Coupler Testing
  • Resistance Inductance
  • Network Analyzer

Tooling
Department

  • Tools calibrated to MIL-DTL spec with ANSI/NCSL Z540.1
  • 3 or 4-stage Molding Processes

Production Environment

 

Our manufacturing areas are kept clean and controlled for contamination, humidity, ambient temperature, lighting, and ventilation, using HEPA filters and Hygrothermographs.

 

  • Clean Rooms

    Our clean rooms meet ISO 14644-1 14644-2, Class 6.

  • ESD Protected
    Areas

    We have various ESD Protected Areas and Workstations throughout all 4 of our facilities. Compliant to QAP 200.

  • FOD Compliance

    Cicon is FOD Compliant to NAS-412.